Ultrasonic testing device for maintenance 4.0
In the age of Industry 4.0 the optimizing processes, increasing operational safety, and improving energy efficiency are becoming more and more significant. Meet the challenges of Maintenance 4.0 with the new SONAPHONE from SONOTEC. The digital ultrasonic testing device combines innovative sensors and software for preventive maintenance that can be operated intuitively and paves the way for new processes for new applications.
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Applications
With the new SONAPHONE you can
- detect and classify leaks in compressed air, gas and vacuum systems and reduce your energy costs,
- monitor the condition of your machines and determine the optimal maintenance time,
- identify leaks in windows, doors, vehicles, components and containers and ensure compliance with specified quality requirements,
- find electrical partial discharges and insulation damage and increase your operational safety,
- assess the function of steam traps and prevent energy and steam loss and damage to the steam system
Broadband ultrasonic analysis
- Frequency range from 20 to 100 kHz
Software that is intuitive to operate
- The apps accompany you through the entire testing process, from planning, testing and documentation to analysis
- SONAPHONE can be operated intuitively like a tablet via 5-inch display with multi-touchscreen
- Reduce Paper records, which are error-prone and above all time-consuming
Bundling relevant information
- The apps bundle all information relevant to maintenance so you always have an overview of the condition of your machines and systems.
- Record spectrograms, time signals, sound files and levels
- Add photos, text comments and voice memos
Test reports with a few clicks
- Create a professional report as a PDF and save time
- Evaluate test data on the PC with SONAPHONE DataViewer
General Data SONAPHONE
Device design | Digital ultrasonic testing device |
Display | 5“ TFT-Display with multi-touch controller |
Acoustic output | Via loudspeakers or wired headphones |
Dimensions (W x H x D) | 90 x 174 x 25 mm |
Weight | 370 g |
Temperature range | Storing temperature: -20 to +65 °C |
Battery | Charging time 4 h typically |
Connectors and | 1 x fast ultrasonic channel (Lemo) |
Protection class | IP40 |
Memory | 8 GB Flash system memory |
Standards and | EMV RL 2014/30/EU WEEE RL 2012/19/EU RoHS RL 2011/65/EU ASTM E1002-2005 |
General Data Sensors
Airborne sound sensor | Structure-borne sound & temperature sensor | |
| Device design | Sensor for detection of air ultrasound signals incl. target laser and LED light | Contact sensor for detection of structure-borne ultrasound, interchangeable waveguides, contactless infrared temperature sensor, LED-light |
Operating | Via keys on sensor or via SONAPHONE touchscreen | Via keys on sensor or via SONAPHONE touchscreen |
| Dimensions (W x H x D) | 30 x 155 x 30 mm | 30 x 155 x 30 mm |
Weight | 80 g | 140 g |
| Temperature range | Storing temperature: -20 to +65 °C Operating temperature: -10 to +65 °C | Storing temperature: -20 to +65 °C Operating temperature: -10 to +65 °C |
| Protection class | IP40 | IP40 |
| Frequency range | 20 to 100 kHz | 20 to 100 kHz |
| Temperature range | - | -70 to +380 °C object temperature |
Resolution | 1 dB | Ultrasound: 1 dB |
| Connector | Cable connection to SONAPHONE Length coiled cable: 160 cm | Cable connection to SONAPHONE Length coiled cable: 160 cm |
Accessories | Interchangeable attachments to increase the signal strength: Small acoustical horn for close range, large acoustical horn for long distances, attachment for precise localization of defective parts | Long Waveguide: |
LevelMeter
App on SONAPHONE for basic maintenance tasks
LeakExpert
App on the SONAPHONE for leak detection and quantification
SteamExpert
App on SONAPHONE for steam trap testing
SONAPHONE DataViewer
Display of the LevelMeter recordings on the computer
SONAPHONE AssetExpert
App for route-based data capturing and onsite evaluation of asset health
SONAPHONE DataSuite
Software intented to manage maintenance tasks concerned with Routing | Trending | Alarm Levels | Reporting
Open Source Licenses: SONAPHONE uses open source licenses. The license texts can be found under the following link. We will provide you with the source code upon request. For more information please contact sonotec@sonotec.de.
BS10
Broadband airborne sound sensor for leak detection and electrical inspection
Applications: Leak detection and classification on compressed air, gas and vacuum systems, Tightness testing of unpressurized systems, Detection of partial discharges up to 8 m
BS20
Broadband structure-borne sound und temperature sensor
Applications: Condition monitoring, Steam trap and valve inspection
BS30
Ndt Equipment Sales
Broadband parabolic sensor for leak detection and electrical inspection up to 35 m
Applications: Leak detection on compressed air, gas and vacuum systems, Tightness testing of unpressurized systems, Detection of partial discharges up to 35 m
Ndt Slot Machine
| Type | Title | Size |
|---|---|---|
| Flyer SONAPHONE | 0.92 MB | |
| Product Overview SONAPHONE | 2.31 MB | |
| 10 Reasons to Purchase the New SONAPHONE | 2.04 MB | |
| Short Instructions SONAPHONE and LevelMeter App | 753 KB | |
| Short Instructions LeakExpert App | 8.29 MB | |
| User Documentation SONAPHONE | 2.95 MB | |
| Flyer BS30 | 912 KB |
Applications:
Application Note
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